Product Brief

The Flocon RGI Mass Flow Meter provides accurate, real-time measurement of mass flow in pneumatic transport systems using advanced 24 GHz microwave radar technology. It offers a precise, non-contact solution to determine the amount of material flowing through pipes, making it ideal for industrial process control.

Product
Description

The Flocon mass flow meter employs microwave radar principles similar to Doppler speed detection but uses microwaves at 24 GHz frequency to measure particle density in pneumatic pipelines.

As microwaves pass through the material, their energy attenuates proportionally to the mass of particles present. By measuring both particle density and flow velocity, the meter calculates the mass flow rate as mass per unit of time.

The sensor is installed via an adapter welded onto the pipe, featuring a ceramic end to resist abrasion. The sensor outputs signals transmitted to an evaluation unit capable of displaying flow measurements in various units and providing analog and digital outputs for integration with industrial systems. The unit includes automated calibration capabilities, alarm thresholds, and communication interfaces.

Flocon

Product
Applications

Mining & Minerals

Accurate mass flow measurement ensures optimal loading rates in crushers, pulverizers, and storage silos, preventing overloading or spillage

Chemicals

Precise mass flow data helps maintain correct feed rates in reactors, mixers, and conveyors, ensuring product consistency and process efficiency.

Pharmaceutical

Its ability to integrate with process automation aids in maintaining stringent quality control standards and minimizing product loss while enhancing operational efficiency.

Cement

Monitoring mass flow in raw materials transport and blending.

Food Processing

Powders, grains, and particulate ingredients are often transported pneumatically for processing, packaging, or storage. It ensures consistent product formulation, maintaining quality and safety standards.

Agricultural Processing

Tracking seed, feed, and fertilizer flow in pneumatic conveying systems.

Key
benefits

Robust Measurement

Non-contact, robust measurement resistant to abrasion and wear.

High accuracy

(±0.5%) and automated calibration.

Versatile outputs

For industrial system integration.

Ratings

Compact, IP65-rated enclosure for harsh environments.

Flexible installation

Flexible calibration and diagnostics, including alarm relays and watchdog.

Displays

Multiple unit displays (kg/s, tons/hr) configurable per region.

 

Maintenance

Minimal maintenance due to ceramic sensor tip and sealed design.

Installation
Types

  • The mass flow meter sensor is installed by welding an adapter with a bore hole into the pneumatic transport pipe.
  • The sensor mounts onto the adapter externally without direct contact with the material flow.
  • The evaluation unit is connected by a 4-line cable for signal processing and output generation.

Mechnical & Technical
Specifications

Diameter

Sensor pipe hole diameter: ~20 mm.

Sensor tip

Ceramic for high abrasion resistance.

Evaluation unit size

101.4mm (W) x 132.5mm (H) x 160mm (D).

Weight

318g (without housing).

Temperature

Operating ambient temperature: 0 to 55°C.

Drive system

Planetary, worm, or helical reducer with AC/DC drive options

Why Choose Our Flow Meter for Pneumatic Transport?

Based on Doppler radar principles, 24 GHz microwaves transmitted through the particle stream attenuate in proportion to particle density. Velocity measurement complements this to calculate mass flow rate (mass/time). The ceramic sensor ensures durability while the evaluation unit facilitates calibration, diagnostics, and integration with control systems.

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