Product Brief

The In-Line Ash & Moisture Monitoring System is a state-of-the-art industrial solution designed for continuous, real-time measurement of ash content and moisture in bulk materials such as coal.

Utilizing advanced radiometric and microwave technologies, the system ensures precise monitoring to optimize combustion efficiency, fuel quality control, and process management.

Product
Description

Our In-Line Ash and Moisture Monitoring System employs dual radiation sources—Caesium-137 and Americium-241—to accurately measure the weight and ash content of materials passing on conveyor belts. Combined with microwave moisture measurement technology, this system delivers comprehensive analysis essential for industries like power generation, coal processing, and bulk material handling.

The system features scintillation counters with NaJ crystals for sensitive radiation detection and a robust evaluation unit with intuitive calibration and data storage capabilities. This ensures reliable operation, quick adaptation to material variations, and seamless integration into plant processes.

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Product
Applications

Thermal Power Plants

Ensure optimal combustion and fuel efficiency through real-time ash and moisture monitoring.

Coal Mining and Processing

Enhance product quality and process control with continuous ash content analysis.

Cement and Chemical Industries

Maintain raw material consistency and improve kiln operation efficiency.

Bulk Material Handling and Quality Control

Achieve accurate, inline material composition analysis for streamlined operations.

Metal Production and Recycling Facilities

Monitor ash and moisture to optimize furnace performance and material recycling.

Glass Manufacturing

Improve raw material quality control and furnace fuel management for superior glass production.

Key
benefits

Measurement

Real-time, continuous ash content measurement improves fuel quality management.

Moisture Content

Accurate moisture content determination helps optimize combustion and process performance.

In-time Monitoring

Non-invasive, inline monitoring avoids sample delays and manual testing errors.

Precision

High measurement precision with a standard error below ±0.5% for typical ash content ranges.

 

Calibration

User-friendly calibration and data visualization with built-in software for process control.

 

Integration

Easy integration with existing belt scales and control systems via analog and digital outputs

Data Storage

Long-term data storage supports trend analysis and reporting for up to 30 days.

Installation
Types

  • The dual radiation sources and detectors are mounted on fixed mechanical frames positioned above and below conveyor belts with a minimum 1m distance between two measurement paths for accurate ash content analysis.

  • Moisture sensors are emitter-receiver pairs installed without separate frames, using existing load detector mounting points on the conveyor system.

  • The robust mechanical construction ensures constant distance and alignment to prevent measurement errors.

Mechnical & Technical
Specifications

Detector

NaJ (Tl) scintillation counter crystal 50 x 50 mm (customizable)

Detector Housing

Stainless steel, 250 mm length, 70 mm diameter, approx. 5 kg

Evaluation unit

PC-based 19" rack-mounted plug-in unit in dust-proof cabinet

Display

Built-in 5.4" color monitor

Power Supply

230 V AC / 115 V AC, 900 W

Outputs

RS232 for printer/host, 0/4 - 20 mA analog, relay for threshold signaling

Cable

Recommended shielded cable, 4 x 1 mm² up to 1 km length

Why Choose Our In-Line Ash & Moisture system ?

This comprehensive, easy-to-integrate system empowers plants to enhance fuel quality control and process efficiency, delivering accurate ash and moisture analytics essential for industrial bulk material handling and combustion processes.

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